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Tsunami 21999-1105 Wall Mounted Pure-5 - 17 CFM (5Hp) Regenerative Dryer - 120v (90 day warranty)

Manufacturer: Tsunami
Wall Mounted Dryers
SKU: 21999-1105
Digital Downloads
$1,461.15
i h
Delivery date: 1-2 days
Products specifications
Product Class Compressed Air
Max PSI 175 PSI
Max Fahrenheit 150
Power 120 V

 INSTALLATION INSTRUCTIONS - BYPASS CIRCUIT INSTALL

For ease of service, it is highly recommended to install a bypass circuit around the regenerative dryer. Follow the diagram below when installing a bypass circuit. Verify that system pressure is relieved prior to performing installation. Air Supply

A. Inlet Ball Valve B. Bypass Ball Valve C. Outlet Ball Valve

Using the dryer: Open the inlet and outlet ball valves and close the bypass valve to direct air flow through the regenerative dryer. This will provide clean, dry air downstream.

Bypassing the dryer: Close the inlet and outlet ball valves and open the bypass valve to direct airflow around the dryer. This will allow service or maintenance to be preformed without shutting down total compressed air supply

INSTALLATION INSTRUCTIONS - DRYER INSTALLTION

IMPORTANT: Tsunami Regenerative Dryers are configurable in multiple variations. Before beginning installation it is important to determine the direction of air flow which best meets your installation application requirements. All dryers contained in this manual follow the same installation procedures.

Remove all system pressure. Using the appropriate hardware (not included), mount dryer bracket to wall. Once the wall bracket has been properly secured to the wall, place the dryer mounting rail into the slot(s) of the wall bracket. Install the supplied FEMALE JIC fitting to outlet port of the Tsunami prefilter assembly. Use appropriate thread sealant. Determine preferred direction of flow. IMPORTANT: Air must travel through the Tsunami filters prior to entering the regenerative dryer. Using the appropriate thread sealant, install the MALE JIC connector to either the left or right INLET / AUX port of the dryer. L to R Flow.

Using an adjustable or 5/8” wrench, plug the remaining open ports with the provided 1” port plugs and large hex tool. Use appropriate thread sealant. Attach the filter assembly to the dryer housing by connecting the MALE and FEMALE JIC fittings. Tighten firmly.

Attach 3/8” clear plastic tubing to the bottom of the Float Drains or Moisture Minder® Filter Drains. Follow all local and state regulations when routing the drain lines. For 110v dryers, plug unit into wall. For 220v dryers, install a 220/230/240 single phase plug on flying leads and plug into appropriate outlet or hardwire into gauge box. Make sure all local electrical codes are followed and that work is performed by a qualified representative.

INSTALLATION INSTRUCTIONS - Install Tank

Install tank using universal mounting straps. Wrap straps around front of tank and secure on back side of tank. Using 5/16” cap screws, affix straps to wall bracket. Tighten bands on tank using 1/4x3” cap screws.

MAINTENANCE INSTRUCTIONS - COALESCING ELEMENT

Mandatory every 6 months • Oil Coalescing Filter Element Replacement (P/N: 21999-0394) Your safety is very important. Read all instructions before beginning any service or installation on your Tsunami Regenerative Dryer. Always wear safety eye protection when working with compressed air products. Failure to follow maintenance instructions could result in operating failure or product damage. System pressure must be released prior to any installation or service.

  • Unplug unit from power source.
  • Release all system pressure. 
  • (21999-1105-MM MODELS ONLY) Disconnect the pilot line located at the bottom of the oil coalescing filter. 
  • Remove filter tube from filter head by holding filter head and rotating tube counter-clockwise. 
  • Using a 5/16” wrench, remove baffle nut from threaded rod below element. 
  • Remove bottom baffle, filter element, top adaptor, and O-ring.

  • Replace filter element and hardware in reverse order from previous steps. Tighten baffle nut until filter element can no longer spin freely. DO NOT OVER TIGHTEN NUT! Reinstall outer tube by rotating clockwise onto filter head.
  • (21999-1105-MM MODELS ONLY) Reconnect pilot tubing and plug unit back into wall.
  • Slowly pressurize the unit

MAINTENANCE INSTRUCTIONS - PISTON LUBRICATION

Recommended every 6 months

  • Lubrication of piston spool and piston bore

Recommended annually

  • Piston Replacement Kit (21999-0707)

Your safety is very important. Read all instructions before beginning any service or installation on your Tsunami Regenerative Dryer. Always wear safety eye protection when working with compressed air products. Failure to follow maintenance instructions could result in operating failure or product damage. System pressure must be released prior to any installation or service.

  • Unplug unit from power source.
  • Release all system pressure.
  • Disconnect tubing from quick-connect fitting located on piston cover. Push in on brass ring. While holding ring in, pull out tubing.
  • Using a 4mm hex key wrench, remove the four socket head cap screws holding the piston cover in place.
  • Remove piston cover for access to piston.
  • Using a finger or a 1/2-13 bolt, remove the piston from the piston bore. Be sure to remove the piston spring.
  • Using dielectric grease, lubricate the piston bore. Grease thoroughly.
  • Lubricate the top three O-rings located on the piston.
  • Note: It is unnecessary to grease bottom O-ring (small diameter).

  • Place spring back onto piston.
  • Carefully insert piston back into piston bore. Press until piston is fully seated.
  • Replace piston cover for access to piston.
  • Using a 4mm hex key wrench, replace the four socket head cap screws holding the piston cover in place. Tighten until snug, then add 1/4 turn.
  • Reconnect tubing to quick-connect fitting located on piston cover.
  • Slowly pressurize the unit.

SERVICE INSTRUCTIONS - DRYER CANISTER REPLACEMENT

Recommended every 3 Years Service

  • Replacement of dryer canisters (P/N: 21999-0349)

Your safety is very important. Read all instructions before beginning any service or installation on your Tsunami Regenerative Dryer. Always wear safety eye protection when working with compressed air products. Failure to follow maintenance instructions could result in operating failure or product damage. System pressure must be released prior to any installation or service.

  • Once the system pressure has been released, open either ball valve located on the bottom of the filter housing to release any remaining pressure inside the unit.
  • Using a strap wrench (if necessary), unscrew each canister from the top of the dryer housing. Discard.
  • Remove and discard small O-ring from dryer mounting stud.
  • Remove and discard large gasket from canister housing.

  • Clean top surface of dryer housing and mounting stud.
  • Using the supplied grease, apply light coating to the new O-ring. Install O-ring onto mounting stud.
  • Apply a light amount of the supplied grease to the new canister gasket.
  • Thread new canister onto the mounting stud. Once gasket contacts adaptor plate, tighten canister 1/2 turn. DO NOT OVERTIGHTEN.

21999-1105

  • A Water Separator: 21999-0131 Service Kit PN: 21999-0228

 

  • B Oil Coalescing Element: 21999-0131-Z-FD Replacement PN: 21999-0202-Z-SP

 

  • C Moisture Minder® Drains: 152-0000 Replacement PN: 152-0000-RD Dryer Desiccant Canister Replacement PN: 21999-0349

 

  • E Piston Replacement PN: 21999-0707

 

  • F Programmable Logic Controller (PLC)

 

 

 

 

 

 

PROBLEM

PROBABLE CAUSE

CORRECTION

Water / Oil Carryover

Water Separator not properly draining

Moisture Minder® Drain not working

Coalescing filter element cracked or saturated

Desiccant tower saturated or oil carryover has gotten on the media

Over flowing dryer

Dryer not sized properly

 

Drain manually and verify the Moisture Minder® is cycling.

Check to see if Moisture Minder® is dispersing water. If not, replace.

Replace coalescing filter element.

Replace desiccant canister. 

Reduce the SCFM being used downstream of dryer. Contact Distributor.

Contact your distributor for more info.

Excess Air Purging Out Muffler

Piston stuck

Grease or replace piston. See Maintenance Instructions

Dryers Only Cycling Between Tower One and Tower 2   (15-30Hp Dryers Only)

PLC program has been changed

Contact your distributor for more information.

Dryer Not Cycling

Power cord damaged

PLC in stop mode 

Replace power cord. Contact your distributor for more information.

Contact your distributor for more information.

 

Products specifications
Product Class Compressed Air
Max PSI 175 PSI
Max Fahrenheit 150
Power 120 V
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